2r series

There is a reason Excel’s horizontal two ram balers are known for their outstanding functionality and quality. The proprietary combination of interlocking construction and integrated control systems produces an indestructible automated two ram baler. Thereby eliminating the need for a full-time operator.

2R63 BALER

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  • The 2R63 Series is manufactured standard with either left-hand or right-hand eject.
  • Accent 470 Wire Tie
  • 20HP TEFC Motor, Standard Voltage – 208, 230, 460 Volt, 60 Hertz, 3 Phase
  • Horsepower limited pressure compensated piston pump
  • 29 Second Main Ram Dry Cycle Time
  • Short Stroke Selector Reduces Cycle Time to 21 Seconds
  • Touchscreen Controls
  • Automatic Bale System
  • Automatic Shear Jam Correction
  • Full Platen Penetration
  • Complete with MV Hydraulic Oil
  • NEMA 12 Rated Enclosures and Controls
  • Power unit mounted on back of the machine for space savings
  • Air/Oil Heat Exchanger
  • 12 Gauge High Tensile Baling Wire
  • Sandblasted, Primed and Painted Excel Blue for Long-Lasting Durability
  • Standard Hopper
  • Automatic Photo Eye Ram Cycle
  • UL, CUL Approved (CE Available)
  • Available with an Excel Baler above ground or in-ground conveyor for
    complete turnkey system.

STRUCTURAL

  • HEIGHT: 62” Loading 52.5 Frame
  • LENGTH: 16.2” (493cm)
  • WIDTH: 16’ 11” (516cm)
  • CHAMBER: 60” L (153cm)W x 29.5” H (75cm)
  • FEED OPENING: 54” (138cm) x 40” W (102cm)L
  • SHIPPING WEIGHT: 32,730 lbs. (14,846kg) (as shown)

PERFORMANCE DATA

  • MAIN CYLINDER: 34 gal. (130 liters) Pressure Compensated; Horse Power Limited Piston Pump, 4,000 PSI Rated
  • EJECT CYLINDER: 3,000 PSI (207 BAR) automatic, 3,250 maximum
  • OIL RESERVOIR: DO8 Pattern, Hi-Flow Cushion Shift Design
  • INDEPENDENT PUMPS: N/A
  • MOTORS: (2) 6” (15cm) x74” (315cm) stroke x 4” rod
  • SYSTEM PRESSURE: 105 gal. (399 liters)
  • OVERALL PLATEN FORCE: N/A
  • PLATEN PSI: TEFC 208, 230, 460 Volt, 60 Hertz, 3 Phase
  • CYCLE TIME: NEMA 12 Rated, UL Approved
  • ESTIMATED BALE SIZE: UL/CUL/CE Approved, NEMA 12 Rated
  • DIRECTIONAL VALVE: 3,000 PSI (207 BAR)
  • ENCLOSURE: 159,400 lbs. (72 tonne)
  • CONTROLS: 92 PSI (6.33 BAR)

BALE WEIGHTS *

  • OCC: 1,200 lbs. (544kg) up to 4.2 TPH
  • HDPE: 1,100 lbs. (499kg) up to 3.3 TPH
  • PET: 1,100 lbs. (454kg) up to 2.5 TPH
  • ALUMINUM CANS: 625 lbs. (284kg) up to 3.0 TPH
  • TIN CANS: 1,200 lbs. (544kg) up to 5.6 TPH
  • MAGAZINES: 2,000 lbs. (907kg) up to 9.4 TPH
  • NEWSPAPER: 1,500 lbs. (680kg) up to 8.0 TPH
  • OFFICE PAPER: 1,600 lbs. (725kg) up to 8.0 TPH

Automatic Tie System, Short Stroke Selector, Regenerative Circuit, Bale Discharge Table, Hour Meter, Bale Release Door, Lower Photo eyes, Interlocking Construction, Replaceable Hardox Wear Liners, Full Platen Penetration, Air to Oil Cooler, Touchscreen Controls

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2R9/10 BALER

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  • The 2R9 and 2R10 are manufactured standard with either left-hand or right-hand eject.
  • Operator-free operation
  • 50-horsepower TEFC motor, standard voltage— 460-volt, 60-hertz, three-phase
    (2- to 50-horsepower, 2R10)
  • EXCEL Autonetics™ in with absolute ram position sensor with electronic display
  • Automatic wire tier
  • Industrial hardened logic controller
  • Fully lined with Hardox 400 replaceable wear liners
  • 300 -gallon hydraulic reservoir with regenerative circuit (600-gallon in the 2R10)
  • One-year EXCEL limited warranty (parts and labor)
  • Upper and lower photo eyes (sender/receiver upper photo eye with integrated conveyor control)
  • NEMA 12-rated enclosures and controls with conveyor starter
  • Installed and working modem for online diagnostics.
  • Castle Key safety interlocking entry system
  • Bale chamber penetration (2R9, 27 inches; 2R10, 24 inches)
  • Automatic bale release door
  • Automatic shear jam correction
  • Bale discharge platform
  • Sandblasted, primed and painted Excel Blue for long-lasting durability.
  • Air-to-oil heat exchanger
  • Integrated steel platen wiper
  • UL-, CUL-approved (CE available)
  • Bale counter
  • Hardened, serrated, turn-able cutting knives.
  • Hour meter
  • 9-inch eject cylinder
  • Separation door for solid waste and scrap applications (available option)
  • Available with multiple conveyor options for a turnkey system

STRUCTURAL

  • OVERALL LENGTH: 28’7” (8.75 meters) with stairs
  • WIDTH: 13’3” (4.05 meters)
  • HEIGHT: 8’8” (2.68 meters)
  • FEED OPENING: 40”W x 65”L (102cm x 165cm)
  • CHAMBER FLOOR: 3/4” thick plate plus 3/8” Hardox 400 liner
  • CHAMBER SIDE WALLS: 3/4” thick plate plus 3/8” Hardox 400 liner
  • BALER SHIPPING WEIGHT: 47,500 lbs. (21,545kg)

PERFORMANCE DATA

  • MAIN CYLINDER: 9” (22.9cm) Bore x106” (269cm) stroke x 6”(15cm) Chrome Rod
  • EJECT CYLINDER: 9” (22.9cm) Bore x 6” (15cm) Chrome Rod
  • OIL RESERVOIR: 300 gallon
  • INDEPENDENT PUMP: 100 GPM (379 liters)
  • MOTOR: 50 HP TEFC 460V, 3 Phase
  • HYD SYSTEM PRESSURE: 3,000 PSI Automatic Mode (3,250 Maximum)
  • OVERALL PLATEN FORCE: 190,851 lbs./206,756 lbs. Maximum
  • PLATEN PSI: 162 PSI/175 PSI Maximum
  • CYCLE TIME: 17 Seconds
  • ESTIMATED BALE SIZE: 60” (152cm) L x 45” (114cm) W x 30” (76cm) H 46.88 cu ft (adjustable)
  • ENCLOSURE: NEMA 12 Rated
  • CONTROLS: CE/UL Approved NEMA 12 Rated

BALE WEIGHTS *

  • FOAM: 1,400 lbs. (680kg) 5-8 TPH
  • OCC: 1,250 lbs. (566kg) 3 TPH
  • HDPE: 1,150 lbs. (521kg) 2 TPH
  • PET: 750 lbs. (408kg) 3-5 TPH
  • ALUMINUM CANS: 1,600 lbs. (816kg) 9-12 TPH
  • TIN CANS: 2,300 lbs. (1,087kg) 10-13 TPH
  • MAGAZINES: 1,600 lbs. (771kg) 10-13 TPH
  • NEWSPAPER: 2,000 lbs. (910kg) 10-17 TPH
  • MSW: 1,600 lbs. (771kg) 8.4 TPH
  • ALUMINUM EXTRUSION: 1,000 lbs. (554kg) 2.7 TPH
  • PAINTED ALUMINUM SIDING: 1,700 lbs. (907kg) 4.5 TPH
  • RADIATORS: 1,500 lbs. (771kg) 4.7 TPH
  • INSULATED COPPER WIRE: 3,300 lbs. (1,587kg) 10.5 TPH
  • MISC. NON-FERROUS SCRAP: 1,300 lbs. (680kg) 5.1 TPH

STRUCTURAL

  • OVERALL LENGTH: 33’10” (10.09 meters) with stairs
  • WIDTH: 13’5” (4.11 meters)
  • HEIGHT: 8’8” (2.68 meters)
  • FEED OPENING: 40”W x 90”L (102cm x 229cm)
  • CHAMBER FLOOR: 1” thick plate plus 3/8” Hardox 400 liner
  • CHAMBER SIDE WALLS: 3/4” thick plate plus 3/8” Hardox 400 liner
  • BALER SHIPPING WEIGHT: 58,000 lbs. (26,308kg)

PERFORMANCE DATA

  • MAIN CYLINDER: 10” (25.4cm) Bore x130” (330cm) stroke x 7”(18cm) Chrome Rod
  • EJECT CYLINDER: 9” (22.9cm) Bore x 6” (15cm) Chrome Rod
  • OIL RESERVOIR: 600 gallon
  • INDEPENDENT PUMP: 200 GPM (758 liters)
  • MOTOR: (2) 50 HP TEFC 460V, 3 Phase
  • HYD SYSTEM PRESSURE: 3,000 PSI Automatic Mode (3,250 Maximum)
  • OVERALL PLATEN FORCE: 235,619 lbs./255,254 lbs. Maximum
  • PLATEN PSI: 200 PSI/216 PSI Maximum
  • CYCLE TIME: 16 Seconds
  • ESTIMATED BALE SIZE: 60” (152cm) L x 45” (114cm) W x 30” (76cm) H 46.88 cu ft (adjustable)
  • ENCLOSURE: NEMA 12 Rated
  • CONTROLS: CE/UL Approved NEMA 12 Rated

BALE WEIGHTS *

  • FOAM: 1,500 lbs. (680kg) 8-12 TPH
  • OCC: 1,250 lbs. (566kg) 3.5-7 TPH
  • HDPE: 1,150 lbs. (521kg) 3-6 TPH
  • PET: 900 lbs. (408kg) 4-8 TPH
  • ALUMINUM CANS: 1,800 lbs. (816kg) 13-18 TPH
  • TIN CANS: 2,400 lbs. (1,087kg) 18-23 TPH
  • MAGAZINES: 1,700 lbs. (771kg) 14-19 TPH
  • NEWSPAPER: 2,200 lbs. (1,000kg) 17-28 TPH
  • MSW: 1,700 lbs. (771kg) 8.4 TPH
  • ALUMINUM EXTRUSION: 1,200 lbs. (554kg) 2.7 TPH
  • PAINTED ALUMINUM SIDING: 2,000 lbs. (907kg) 4.5 TPH
  • RADIATORS: 1,700 lbs. (771kg) 4.7 TPH
  • INSULATED COPPER WIRE: 3,500 lbs. (1,587kg) 10.5 TPH
  • MISC. NON-FERROUS SCRAP: 1,500 lbs. (680kg) 5.1 TPH

Full-ejection horizontal recycling balers are best used for baling materials that are heavier and denser, such as metals, plastic bottles and textiles. The full-ejection design of these balers means that the bales are ejected from the chamber after they are formed, which allows for a more efficient and continuous baling process.

The full-ejection design also reduces the risk of materials becoming jammed in the baler, which can result in downtime and increased maintenance costs. This makes full-ejection horizontal recycling balers a good option for businesses and organizations that need to handle high volumes of dense or heavy materials and want to minimize downtime and maintenance requirements.

Another advantage of full-ejection horizontal recycling balers is their ability to produce uniform bales, which can result in higher recovery values. The full-ejection design ensures that each bale is compact and uniform in size, which can make it easier to transport and process the materials.

Overall, full-ejection horizontal recycling balers are a good option for businesses and organizations that need a reliable and efficient baling solution for dense or heavy materials, such as metal or plastic recycling facilities, textile manufacturers or industrial companies. They are particularly well-suited for situations where a high throughput of materials is required, and downtime and maintenance costs need to be minimized.

Full-penetration, closed-door horizontal balers are typically best used for volumes of baling ranging between two bales per day to 100 tons per month. They are used for more difficult to bale materials, such as metals, plastic bottles and sheet paper. They are far more efficient than vertical balers and more cost-effective and versatile than open-end balers.

Full-penetration closed-end balers are also often used in situations where space is limited, as the small footprint and inline feed configuration saves valuable floor space.

Another advantage of these balers is their ability to fully eject bales after tie-off. This results in an easy changeover of material grades. It also eliminates cross-contamination between bales.

Overall, full-penetration closed-end recycling balers are a good option for businesses and organizations that generate large volumes of material or difficult to bale materials.

A baler is a machine that is used to compress and bind recyclable materials such as cardboard, paper, plastics, and metals into compact and manageable bales. Baling is an important step in the recycling process for several reasons:

Saves space: Baling compresses the recyclable materials into dense, space-saving bales that take up less storage space. This is especially important in facilities where space is limited.

Improves efficiency: Baling reduces the number of trips required to transport the recyclable materials, thus improving efficiency and reducing transportation costs.

Increases revenue: Baled materials have a higher value in the recycling market than loose materials because they are easier to handle and transport. This means that baling can increase the revenue earned from selling recyclable materials.

Enhances safety: Baling reduces the risk of workplace injuries and accidents by keeping the recyclable materials contained and organized.

Overall, using a baler for recycling is a cost-effective and efficient way to manage and transport recyclable materials while reducing the environmental impact of waste.