- Toll-free: 800.475.8812
- sales@excelbalermfg.com
We take pride in doing it better. At the outset over 30 years ago, we were willing to innovate, improve processes and navigate the complexities. We did it by breaking down old ways of doing things, embracing emerging technology, and just flat out building with quality materials and construction techniques.
We also did it by listening and translating your needs into well-received recycling solutions, and we proudly continue that same mindset into today’s recycling environment.
When you work with Excel Baler, you are buying less downtime, fewer repairs and most of all longevity. Isn’t that what you want at the end of the day? Our machines have stood the test of time. We’re happy to point out the differences such as better welds, components and superior structural design.
There are plenty of imitators out there and many will cheapen their product. We’ve seen it, and so have our new customers. Bring on your recycling needs and Excel will design products to your exacting standards and requirements.
After the thousands of machines, we’ve constructed over the years, you’d think we would have learned a few things—and we have. Every order teaches us something new. We’ve honed our craft, adopted better technology and improved our work methods.
We’re driven to exceed your recycling requirements from initial order through ongoing requests for service and parts long after installation.
The EX63 produces high density bales of corrugated, paper, aluminum cans, tin cans, newspaper, PET, HDPE, textiles, and other recyclables. Full bale eject after each bale eliminates cross-contamiation when switching material grades. Reduces labor costs over 75% compared to vertial balers.
The EXCEL® Model EX62/63 bales the following materials:
Office Paper, Newspaper, OCC, Magazines, PET, HDPE, Aluminum Cans, Tin Cans, Plastic Film, Carpet Padding, Textiles, and Other Materials.
Standard Features Include:
Additional Features: Full Bale Ejection, Full Platen Penetration, Patented Safety Interlock Door, Tongue and Groove Floor, Hardox.
400 wear surfaces
Bale weights are based on actual customer surveys, and may differ with moisture content, material density, etc.Due to equipment upgrades, specifications are subject to change.
STRUCTURAL
PERFORMANCE DATA
BALE WEIGHTS *
Full Bale Ejection, Full Platen Penetration, Patented Safety Interlock Door, Tongue and Groove Floor, Hardox 400 wear surfaces.
EX63F Automated Closed End Baling Press is designed to bale a wide range of foam materials. The extra-large feed opening, and extra heavy-duty bale retainer dogs minimize material expansion into the infeed area. The large feed opening is also ideal for oversized corrugated. Excel Baler utilizes only the highest quality components available for optimal performance. Additional baling material include foam, OCC, plastics, cans, carpet padding and more.
Standard features include:
Additional features:
Full-bale ejection, full-platen penetration, patented safety interlock door, tongue-and-groove floor, Hardox 400 wear surfaces
* Bale weights are based on actual customer surveys and may differ with moisture content, material density and so on.
Due to equipment upgrades, specifications are subject to change.
STRUCTURAL
HEIGHT: 100 1/2 " Loading
LENGTH: 283"
WIDTH: 78 5/8"
CHAMBER FEED OPENING: 70"L x 54 1/2" W
SHIPPING WEIGHT : 20,000
PERFORMANCE DATA
PUMP: 34 gal. (130 Liters) Pressure CompensatedHorse Power Limited Piston Pump4,000 PSI Rated
DIRECTIONAL VALVE: D08 Pattern, High Flow Cushion Shift
CYLINDERS: (2) 6" (15cm) Bore x 124"
OIL RESERVOIR: 105 gal. (399 Liters)
DOOR LATCH CYL
MOTOR: 20 HP TEFC
ENCLOSURE
CONTROLS
HYD SYSTEM PRESSURE: 4,000 PSI (276 Bar)
OVERALL PLATEN FORCE: 159,000 Lbs.
PLATEN PSI: 92 PSI
CYCLE TIME
TARGET BALE SIZE : 60"L x 48"W x 30"H
BALE WEIGHTS *
FOAM :1,200-1,600 lbs
Full-bale ejection, full-platen penetration, patented safety interlock door, tongue-and-groove floor, Hardox 400 wear surfaces
* Bale weights are based on actual customer surveys and may differ with moisture content, material density and so on.
Due to equipment upgrades, specifications are subject to change.
The EXCEL® models EX66 & EX77 are designed to be the most durable, efficient, and productive, closed-end single ram baler in the industry. with EXCEL's® innovative, patented, vertical lifting door, the EX66 & EX77 distinguish themselves as the most dependable, practical and universal balers ever built in this class of balers.
The EXCEL® Model EX66 bales the following materials: Office Paper, Newspaper, OCC, Magazines, PET, HOPE, Aluminum Cans, Tin Cans, Plastic Film, Carpet Padding & Textiles. EX77 also bales Aluminum Siding, Tin, Insulated Wire, Radiators, and other Light Non-Ferrous materials.
Standard features include:
STRUCTURAL
HEIGHT: 100 1/2 " Loading
LENGTH: 283"
WIDTH: 78 5/8"
CHAMBER FEED OPENING: 70"L x 54 1/2" W
SHIPPING WEIGHT: 20,000
PERFORMANCE DATA
PUMP: 34 gal. (130 Liters) Pressure CompensatedHorse Power Limited Piston Pump4,000 PSI Rated
DIRECTIONAL VALVE: D08 Pattern, High Flow Cushion Shift
CYLINDERS: (2) 6" (15cm) Bore x 124"
OIL RESERVOIR: 105 gal. (399 Liters)
DOOR LATCH CYL
MOTOR: 20 HP TEFC
ENCLOSURE
CONTROLS
HYD SYSTEM PRESSURE: 4,000 PSI (276 Bar)
OVERALL PLATEN FORCE: 159,000 Lbs.
PLATEN PSI: 92 PSI
CYCLE TIME
TARGET BALE SIZE: 60"L x 48"W x 30"H
BALE WEIGHTS
FOAM :1,200-1,600 lbs estimated
Two-ram construction in a single-ram baler: The EXCEL HV9 and HV10 have the revolutionary single-sheet, interlocking construction found in our two-ram balers. The floor and side sheets are all single sheets, cut to fit together for indestructible construction. The HV9 and HV10 bale newspaper, office paper, magazines, OCC, PET, HOPE, and aluminum and tin cans without preconditioning. Their extra heavy-duty construction allows the HVs to also bale painted aluminum siding, radiators, aluminum extrusion and insulated wires.
• Extreme duty applications
• Multimaterial handlers
• Nonferrous processors
The EXCEL Model HV9 and HV10 bale the following materials:
Office paper, newspaper, OCC, magazines, PET, HOPE, aluminum and tin cans, painted aluminum siding, insulated wire, aluminum extrusions, radiators, copper and other materials.
Standard Features Include:
STRUCTURAL
AUTOMATIC CLOSED END BALING PRESS
HEIGHT : 62” Loading 52 1/2” Frame (158cm)
LENGTH : 179” (455cm)
WIDTH : 77” (196cm)
CHAMBER : 47”L (119cm) x 60”W (152cm) x 30”H (76cm)
FEED OPENING : 54”W (137cm) x 35”L (89cm)
BALER SHIPPING WEIGHT : 18,760 lbs. (8,509kg) (as shown)
PERFORMANCE DATA
PUMP : 34 gal. (130 liters) Pressure Compensated HorsePower Limited Piston Pump, 4,000 PSI Rated
DIRECTIONAL VALVE : D08 Pattern, Hi-Flow Cushion Shift Design
CYLINDERS : (2) 6” (15cm) Bore x 74” (188cm) Strokex 4” (10cm) Hard Chrome Rod
OIL RESERVOIR : 105 gal. (399 liters)
DOOR LATCH CYL. : N/A
MOTOR : TEFC 208, 230, 460 Volt, 60 Hertz, 3 Phase
ENCLOSUR : NEMA 12 Rated, UL Approved
CONTROLS : UL/CUL/CE Approved, NEMA 12 Rated
HYD SYSTEM PRESSURE : 4,000 PSI (276 Bar)
OVERALL PLATEN FORCE : 159,400 lbs. (72 tonne)
PLATEN PSI : 92 PSI (6.33 BAR)
CYCLE TIME : 46 sec. – 30 sec. Short Stroke
TARGET BALE SIZE : 60”L (152cm) x 48”W (122cm) x 30”H (76cm)
BALE WEIGHTS *
OCC : 1,200 lbs. (544kg) TPH 2.4
MAGAZINES : 2,000 lbs. (907kg) TPH 5
NEWSPAPER : 1,500 lbs. (680kg) TPH 4.5
OFFICE PAPER : 1,600 lbs. (726kg) TPH 4.8
HDPE : 1,100 lbs. (499kg) TPH 1.7
PET : 800 lbs. (363kg) TPH 1.1 (May vary with percent of capped bottles)
ALUMINUM CANS : 625 lbs. (284kg) TPH 1.9
TIN CANS : 1,200 lbs. (544kg) TPH 3
Save time, labor, and money with a complete turn-key solution for your baling needs. The 2R63 two-ram, auto-tie baler chassis utilizes the same interlocking designs found in larger EXCEL® two-rams while remaining very economical. The 2R63 is constructed of four solid steel sheets (top, bottom, and both sides), providing seamless construction from end to end. Combine this innovative engineering with our use of only the highest quality components, and the result is the very best in durability and function.
The EXCEL® Model 2R63 bales the following materials: Office Paper, Newspaper, OCC, magazines, PET, HOPE, Aluminum Cans, Time Cans, Printer's Waste, and other materials.
Standard Features Include:
Additional Features:
STRUCTURAL
HEIGHT: 62” Loading 52 1/2” Frame (158cm)
LENGTH: 179” (455cm)
WIDTH: 77” (196cm)
CHAMBER: 47”L (119cm) x 60”W (152cm) x 30”H (76cm)
FEED OPENING: 54”W (137cm) x 35”L (89cm)
BALER SHIPPING WEIGHT: 18,760 lbs. (8,509kg) (as shown)
PERFORMANCE DATA
PUMP: 34 gal. (130 liters) Pressure Compensated HorsePower Limited Piston Pump, 4,000 PSI Rated
DIRECTIONAL VALVE: D08 Pattern, Hi-Flow Cushion Shift Design
CYLINDERS: (2) 6” (15cm) Bore x 74” (188cm) Strokex 4” (10cm) Hard Chrome Rod
OIL RESERVOIR: 105 gal. (399 liters)
DOOR LATCH CYL.: N/A
MOTOR: TEFC 208, 230, 460 Volt, 60 Hertz, 3 Phase
ENCLOSURE: NEMA 12 Rated, UL Approved
CONTROLS: UL/CUL/CE Approved, NEMA 12 Rated
HYD SYSTEM PRESSURE: 4,000 PSI (276 Bar)
OVERALL PLATEN FORCE: 159,400 lbs. (72 tonne)
PLATEN PSI: 92 PSI (6.33 BAR)
CYCLE TIME: 46 sec. – 30 sec. Short Stroke
TARGET BALE SIZE: 60”L (152cm) x 48”W (122cm) x 30”H (76cm)
BALE WEIGHTS *
OCC: 1,200 lbs. (544kg) TPH 2.4
MAGAZINES: 2,000 lbs. (907kg) TPH 5
NEWSPAPER: 1,500 lbs. (680kg) TPH 4.5
OFFICE PAPER: 1,600 lbs. (726kg) TPH 4.8
HDPE: 1,100 lbs. (499kg) TPH 1.7
PET: 800 lbs. (363kg) TPH 1.1 (May vary with percent of capped bottles)
ALUMINUM CANS: 625 lbs. (284kg) TPH 1.9
TIN CANS: 1,200 lbs. (544kg) TPH 3
EXCEL® couples interlocking construction with the most advanced control system in the industry for an indestructible, automated 2RAM Baler. EXCEL's® design for automated operation eliminates the need for a full-time operator. EXCEL's® superior quality means reduced down time, automatic operation and dramatic labor savings.
The EXCEL® Model 2R9/2R10 bales the following materials:
Office Paper, Newspaper, OCC, magazines, PET, HOPE, Aluminum Cans, Tin Cans, Painted Aluminum Siding, Insulated Wire, Aluminum Extrusions, Radiators, Copper Wire and Other Materials
Standard features include:
|
Specs |
2R9 |
2R10 |
|
Structural: |
|
|
|
Overall Length (A): |
28'7" (8.75 meters) w/stairs) |
33'10" feet (10.09 meters) w/stairs
|
|
Overall Width (B): |
13'5" (4.11 meters)
|
13'5" (4.11 meters)
|
|
Overall Height (C): |
8'8" (2.68 meters) |
8'8" (2.68 meters) |
|
Feed Opening: |
|
40"W x 90"L (102cm x 229cm) |
|
Chamber Floor: |
3/4" Thick Plate plus 3/8" Hardox 400 Liner |
1" Thick Plate plus 3/8" Hardox 400 Liner |
|
Chamber Sidewalls: |
3/4" Plate plus 3/8" Hardox 400 Liner |
3/ 4" Plate plus 3/8" Hardox 400 Liner
|
|
Shipping Weight: |
47,500 lbs. (21,545kg) |
58,000 lbs. (26,308kg)
|
|
Approximate: |
(with bale separation door) |
(with bale separation door) |
|
Performance: |
|
|
|
Main Cylinder: |
9"(22.9cm) bore x 106" (269cm) stroke 6"(15.2cm) hardened chrome rod |
10"(25.4cm) bore x 130" (330cm) stroke 7"(17.8cm) hardened chrome rod |
|
Eject Cylinder: |
9"(22.9cm) bore - 6"(15.2cm) chrome rod |
9"(22.9cm) bore - 6"(15.2cm) chrome rod |
|
Oil Reservoir: |
300 gallons (1,137 liters) |
600 gallons (2,273 liters) |
|
Independent Pumps: |
100 GPM (379 liters |
200 GPM (379 liters |
|
Motors: |
50 HP TEFC 460V, 3 Phase |
2-50 HP, TEFC, 460V, 3 Phase |
|
System Pressure: |
3,000 PSI Automatic Mode (3,250 PSI Maximum) |
3,000 PSI Automatic Mode (3,250 PSI Maximum) |
|
Overall Platen Force: |
190,851 lbs. / 206,756 lbs. Maximum |
235,619 lbs. / 255,254 lbs. Maximum |
|
Platen PSI: |
162 PSI / 175 PSI Maximum |
200 PSI / 216 PSI Maximum |
|
Cycle Time: |
20 seconds |
16 seconds |
|
Estimated Bale Size: |
60"L X 45"W X 30"H (152cm x 114cm x 76cm) |
60"L x 45"W x 30"H (152cm x 114cm x 76cm) |
|
(Adjustable): |
46.88 cu.ft. (1.33m3) |
46.88 cu.ft. (1.33 m3) |
|
Bale Weights* |
|
|
|
Foam: |
|
|
|
OCC: |
1,400 lbs. (635kg) 8 TPH |
1,500 lbs. (635kg) 8 TPH |
|
HDPE Plastics: |
1,300 lbs. (589kg) 5 TPH |
1,350 lbs. (589kg) 5 TPH |
|
PET Plastics: |
1,200 lbs. (544kg) 6 TPH |
1,325 lbs. (544kg) 6 TPH |
|
Aluminum Cans: |
800 lbs. (362kg) 6 TPH |
1,000 lbs. (362kg) 6 TPH |
|
Tin Cans: |
2,000 lbs. (907kg) 15 TPH |
2,200 lbs. (907kg) 15 TPH |
|
Magazine: |
2,400 lbs. (1,088kg) 20 TPH |
2,500 lbs. (1,088kg) 20 TPH |
|
Newspaper: |
1,600 lbs. (726kg) 15 TPH |
1,700 lbs. (726kg) 15 TPH |
|
Office Paper: |
|
|
|
Aluminum Intrusion: |
1,400 lbs. (635kg) 6 TPH |
1,500 lbs. (635kg) 6 TPH |
|
Painted Aluminum Siding: |
2,000 lbs. (907kg) 7.5 TPH |
2,200 lbs. (907kg) 7.5 TPH |
|
Radiators: |
1,800 lbs. (816kg) 8 TPH |
2,000 lbs. (816kg) 8 TPH |
|
Insulated Copper Wire: |
3,500 lbs. (1,587kg) 15 TPH |
3,700 lbs. (1,587kg) 15 TPH |
|
Misc. Non-Ferrous Scrap: |
1,500 lbs. (680kg) 6 TPH |
1,700 lbs. (680kg) 6 TPH |
|
Solid Waste: |
2,000 lbs. (907kg) 15 TPH |
2,200 lbs. (907kg) 15 TPH |
Full-ejection horizontal recycling balers are best used for baling materials that are heavier and denser, such as metals, plastic bottles and textiles. The full-ejection design of these balers means that the bales are ejected from the chamber after they are formed, which allows for a more efficient and continuous baling process.
The full-ejection design also reduces the risk of materials becoming jammed in the baler, which can result in downtime and increased maintenance costs. This makes full-ejection horizontal recycling balers a good option for businesses and organizations that need to handle high volumes of dense or heavy materials and want to minimize downtime and maintenance requirements.
Another advantage of full-ejection horizontal recycling balers is their ability to produce uniform bales, which can result in higher recovery values. The full-ejection design ensures that each bale is compact and uniform in size, which can make it easier to transport and process the materials.
Overall, full-ejection horizontal recycling balers are a good option for businesses and organizations that need a reliable and efficient baling solution for dense or heavy materials, such as metal or plastic recycling facilities, textile manufacturers or industrial companies. They are particularly well-suited for situations where a high throughput of materials is required, and downtime and maintenance costs need to be minimized.
Full-penetration, closed-door horizontal balers are typically best used for volumes of baling ranging between two bales per day to 100 tons per month. They are used for more difficult to bale materials, such as metals, plastic bottles and sheet paper. They are far more efficient than vertical balers and more cost-effective and versatile than open-end balers.
Full-penetration closed-end balers are also often used in situations where space is limited, as the small footprint and inline feed configuration saves valuable floor space.
Another advantage of these balers is their ability to fully eject bales after tie-off. This results in an easy changeover of material grades. It also eliminates cross-contamination between bales.\
Overall, full-penetration closed-end recycling balers are a good option for businesses and organizations that generate large volumes of material or difficult to bale materials.
A baler is a machine that is used to compress and bind recyclable materials such as cardboard, paper, plastics, and metals into compact and manageable bales. Baling is an important step in the recycling process for several reasons:
Saves space: Baling compresses the recyclable materials into dense, space-saving bales that take up less storage space. This is especially important in facilities where space is limited.
Improves efficiency: Baling reduces the number of trips required to transport the recyclable materials, thus improving efficiency and reducing transportation costs.
Increases revenue: Baled materials have a higher value in the recycling market than loose materials because they are easier to handle and transport. This means that baling can increase the revenue earned from selling recyclable materials.
Enhances safety: Baling reduces the risk of workplace injuries and accidents by keeping the recyclable materials contained and organized.
Overall, using a baler for recycling is a cost-effective and efficient way to manage and transport recyclable materials while reducing the environmental impact of waste.
